With a manual scrap counter you can add manual scrap counting to your automatic sensor-based lines.
The image below shows an example of a sensor-based line where a manual scrap counter has been added on top:
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Setting up a manual scrap counter
- Go to Administration > Devices. Find your virtual device by searching for “virtual”. If you don’t see one, contact your local sales person to get one.
Open the virtual device by clicking on it:
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- Create a sensor on the device. Wait about 60 seconds for the sensor to be created (refresh the page)
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- Once created, you should see your new scrap counter as a sensor:
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- To add the scrap counter to a line, go to the line and open up line settings:
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- Find the new sensor and add it as an “additional sensor” by pressing it:
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- Specify the scrap sensor placement relative to the bottleneck sensor. If you do not specify a placement, the sensor values will not be counted as scrap on the line. Think: Where are you scrapping on the line - is it before or after the bottleneck counter?
- Scrap sensors placed after the bottleneck: The counts made here will be subtracted from the line’s “Produced” as the part was scrapped after it was counted by the bottleneck sensor
- Scrap sensors prior to the bottleneck: Will not affect the “Produced” value.
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- Save the line settings and go the register stops tab. Here you should see the new scrap counter.